| 產品類型 | 全新 |
|---|---|
| 電機功率 | 2.2--175kw |
| 加熱方式 | 電/蒸汽/導熱油加熱 |
| 適用場所 | 工業生產用 |
| 適用物料 | 塑料 |
| 外形尺寸 | 2550*1000*1550mm |
| 卸料方式 | 螺桿擠壓 |
| 應用領域 | 化工 |
| 整機重量 | 3000kg |
| 物料類型 | 低粘度液體 |
| 每次處理量范圍 | 出料1000-3000L |
| 夾套力壓力≤ | 0-0.6mpa |
| 拌缸內真空度≤ | -0.1mpa |
| 裝料容量范圍 | 5-5000L |
| 品牌 | 龍騰 |
| 型號 | NH5-5000L |
| 捏合機類型 | 螺桿擠出型 |
| 物料接觸部件材質 | 不銹鋼 |
| 拌槳轉速 | 37/21r/min |
山東龍興集團是一家系列捏合機（混捏機）的大型集團化生產企業廠商，幾十年來我公司致力于系列不銹鋼及碳鋼等材質的螺桿擠出型捏合機、液壓翻缸捏合機、高溫捏合機、真空型捏合機、下出料捏合機、碳素混捏鍋及混捏機的開發設計與制造；根據使用工況不同有電加熱、蒸汽加熱、導熱油加熱、半圓管復合加熱等不同加熱形式的系列碳鋼/不銹鋼捏合機供您選型，龍興集團銷售部長原君禮現真誠為您推薦該款螺桿擠出型捏合機。歡迎您致電和微信（手機同號）咨詢！
螺桿擠出型捏合機具有攪拌均勻、無死角、捏合效率高等優點，是各種高粘度的彈塑性物料的混煉、捏合、破碎、分散、重新聚合各種化工產品的理想設備。特別適用于盾構油脂、消泡劑、潤滑劑、APP阻燃劑、潤滑劑、催化劑、電極糊、陽極糊、陽極塊、工程塑料、黃藥選礦劑、橡膠、硅橡膠、染料、顏料、油墨、食品膠基、醫藥藥劑、建筑涂料、碳素、纖素、高粘度密封膠、中性玻璃膠、鋁銀漿、硅膠、墻（壁）紙膠、纖維素、電池漿料、染料、有機硅樹脂、化妝品等行業。
螺桿擠出型捏合機結構特點
1、該型捏合機一般整機采用通底盤，便于安裝。
2、采用斜齒輪或硬齒面減速機，使和主機傳動平穩、嗓音小、壽命長。
3、攪拌槳和拌缸內壁，采用SUS304不銹鋼或SUS316L不銹鋼材質，確保制品的純度。
4、軸封結構先進、密封效果好。獨特設計了襯套式組合密封形式，確保真空度。
5.采用液壓翻缸及啟蓋。出料方式有液壓翻板、翻缸傾倒、球閥出料，螺桿擠出等形式。
6、集成電氣控制(主機運轉、液壓翻缸、液壓啟蓋及恒溫控制)及溫度控制和溫度顯示，便于操作和過程控制。
7.不銹鋼真空型捏合機缸體及漿葉與物料接觸部分均采用SUS304不銹鋼制成，內部鏡面拋光處理，攪拌離缸底間隙≤5mm。
螺桿擠出型捏合機主要是由混捏部分、機座部分、液壓系統、傳動系統和電控系統等五大部分組成。液壓系統由一臺液壓站來操縱大油缸，來完成啟閉功能，液壓系統由一臺液壓站來操縱油缸，來完成翻缸、啟蓋等功能；傳動系統由電動機、減速機和齒輪組成，實現了大扭矩的動力輸出，動力經齒形軸器傳輸出到快漿軸上，使其達到規定的轉速，也可由變頻器進行調速。另外該型設備的具體細節配置可根據用戶工藝靈活搭配。
螺桿擠出型捏合機可制成普通型、壓力型、真空型。調根據壓力區分，分為常壓型，真空型，和正壓型。一般真空型缸體內所能承受的負壓不會超過-0.9Mpa，缸體夾套內所承受的壓力極限為0.6Mpa；正壓型缸體內所能承受的正壓不能超過0.2Mpa。溫度形式采用夾套、蒸汽、油加熱、水冷卻等方法，并可通過PLC實時控制及記錄生產中的溫度、時間、粘度等相關數據。
螺桿擠出型捏合機采用Σ型攪拌槳，它適用與在捏合和槽內必須有較大移動的外理物質的捏合操作，主要作用于二槳重疊的排列方式，特別是擠壓脫水操作的情況，比較適合使用Σ型攪拌槳。它適合于在捏合槽中有較大移動處理物料的捏合操作，絕大部分推薦使用，但隨著精細化工的混合要求越來越高，這類拌槳也做了相關調整，調整以后的槳葉不但能夠使捏合槽內的物料上下捏合替換，而且可以是使物料能夠左右前后進行物料的替換，提高捏合效率38%，如果使用液體或者流沙做實驗，能夠很明顯看出阿基米德曲線的運動規律。
Double Sigma Mixer----the best choice for high-viscosity materials!
Double Sigma Mixer consists of two "U" shape container made of either Mild Steel or Stainless Steel(SUS304, SUS321, SUS316L), with jacket of Carbon Steel covering two sides for heating or cooling.
The mixing elements of the double sigma mixer are two pieces of Z type casted steel blades. They contrarily rotate inward and are fitted at close or specific clearance with the mixing chamber to finish thorough and uniform mixing. The two blades rotate at different speed(usually about3/2).
We can make different kinds of double sigma mixer according to the customer's different demands, For example, vacuum system, heating or cooling methods, feeding hole, discharging methods, changeable liner, filtration net, safety valve, view glasses, Cover opening methods and so on.
1. Working Principles:
Double sigma mixer is used to knead, mix, crush, disperse and re-polymerize high viscosity paste or elastoplastic materials, which can not be processed by the general powder mixers and liquid blenders.
Double sigma mixer is the ideal equipment for all kinds of chemical products and has the merits of stirring evenly, kneading efficiently and no dead corner. The materials are scraped, stretched, folded and squeezed among the blade, slot wall, and ridge-like protrusions.
The materials cycle from one end of the impeller to the other. The two mixing paddles are tangent and spin at different speeds to complet the kneading process. Tilt the solt to discharge the materials.
2. Uses:
Double sigma mixer is widely applied to produce high viscosity sealant, silicone rubber, neutral and acidic glass cement, chewing gum, bubble gum, paper pulp, cellulose, and is also used in batteries, ink, pigments, dyes, pharmaceuticals, resins, plastics, rubber, cosmetics and other industries.
3. Category:
There are four kinds of Double sigma mixer: Vacuum kneader, pressure kneader, atmospheric pressure kneader and high temperature kneader. It has three ways of discharging: Hydraulic turning cylinder pumping type, ball valve type and screw extrusion type.
4. Characteristics:
Control and record the temperature, time, viscosity and other relevant data through the PLC in real time during production.
The parts of the cylinder and the blade that contact with the materials are made of stainless steel, to ensure product's quality.
The kneader can be used for the high-viscosity paste or plastic solid with poor mobility around 5000PA. S, and the jacket can be heated or cooled by the heat transfer oil or water. According to the special needs, the plant can be designed to operate in a vacuum. The speed difference between the biax is 7.52r/min, so that the material is constantly changed, fastly mixed and has a larger transfer area for unit volume.
5. Notes:
(1) Our company can design the equipment according to user's specific requirements.
(2) For the fast update of the technology, we will change the technical data without notice, and the right parameters are subject to the real product.
(3) If you are not certain of which type to choose, please call us and our profession sales engineers will recommend for you.
友情提示：
選擇一種好設備的關鍵除了質量、售后、和信譽之外，還必須要滿足自身對設備的要求，山東龍興化工集團擁有專業的技術工程師不斷進行技術改革與市場相結合，本廠生產的產品規格品種齊全。可來圖定制也可根據客戶需求代為設計制造，銷售部長原君禮歡迎您的垂詢和惠顧！ 
